eboireau -
very good question, often asked when operating an acid tin bath.....first off, stainless is not an option, as the acid WILL attack the basket, this is not good for the solution or for your pocket book (with the price of stainless steel today)......secondly, titanium is an option, however, it too will eventually do the same as the stainless stell basket, although it will be slower and dissolves as an insoluble matter, again, not good for the pocket book.....
I was in a job shop just today and for the first time, saw a polypro anode basket with a lead electrode, making contact with the 3/4 in. tin anode balls....very ingenious setup for a tin bath.....Now, this does not solve you problem with regards to the "tin spears" you described....you need to consider the alternative of using tin anode balls in the polypro basket....you will increase your anode current density and increase plating efficiency....as for the "spears", some shops setup a small crucible, to re-melt the tin and pour into a generic mold, and pour another anode from these "spears"......otherwise you are left with using a titanium basket to recycle or make use of the notorious "tin spears"......
It's late and I would love to elaborate more...however, maybe this wknd. I can direct you to some resources to assist you further.....
I saw this post and had to reply...I hope this helps
Skelton, hOST
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